TRUMATIC 1000 ROTATION
Aktualisiert am: 20.08.2006 14:43
It can do everything that »large« punching machines can do, with great precision, and the versatility to even produce three dimensionally. It also has an automated tool exchange and automated parts removal. TRUMPF has poured its complete punching know-how into the new TRUMATIC 1000 ROTATION. The compact machine has been designed as a beginner model for the bottom segment of the TRUMPF product portfolio. It paves a particularly cost-effective way for beginners to enter the field of CNC sheet metal processing. The idea is convincing. First of all, no other punching machine is so easy to install, operate and program.
Now, as the first supplier ever, TRUMPF will be introducing at EuroBLECH 2006 a completely new technology for punching machines – starting with the TC 1000 R: it’s called “roller deburring”. Behind this technological innovation, whose patent is pending, is hidden a new feature that is the first of its kind in this form worldwide and with which TRUMPF plans to equip further punching machines. The principle of the new feature: A special tool forms the burr into a bevel. Thus, burr-free edges are formed for the user. No longer having to perform manual deburring not only reduces the run-time, but it also makes processing more cost-effective. A lack of burrs reduces the risk of injury. This innovative deburring process is ideal for all metallic materials, such as steel, stainless steel, aluminum in sheet thicknesses of 0.8 to 2.5 millimeters. Speed is the clincher for any user: With „roll deburring," the machine can work at a maximum axis speed. Besides the technological advantages, the TC 1000 R lays on additional plus points.
With the introduction of the machine, a new software component makes programming easier, from creating the drawing, to manual sheet layout, to processing. This applies to all simple components which account for 80 percent of all punched parts, according to a worldwide survey of TRUMPF customers. More complex components are programmed using ToPs 300 basic. A perfectly customized version based on the proven TRUMPF punching software ToPs 300. Both ToPs 300 basic as well as the software component for simple programming are included in the machine's standard scope of delivery. The background of the enhanced software was the demand for an easy-to-learn program for which the user needed no previous knowledge. The idea is for customers to get their hands on a finished metal part quickly. Now they can intuitively program the software using the touch screen or keyboard on the machine control panel.
All current TRUMPF punching tool technologies can be used on the TRUMATIC 1000 ROTATION. At 600 strokes per minute, the Multishear can be used for excellent edging work, as well as the Multibend for bending work and Multitool, in which up to ten different punches can be integrated. Other examples are the particularly fast-working beading dies for cutting, stepping and adding beads. Also included are tools for extrusions, threads and formings. By using Multitool, the machine’s linear magazine can take up to 150 tools. This tool enables the TRUMATIC 1000 ROTATION to shape any sheet into the desired form. Furthermore, it can inscribe at 1300 strokes per minute.
One additional feature: The single tool adapter in the punching head rotates. This allows all tools to rotate 360 degrees smoothly. This feature means a minimized number of tools and, subsequently, reduced setup costs as well as a higher processing speed.
The target group for the TRUMATIC 1000 ROTATION are mainly small-sized sheet metal processing companies, companies that are looking for a beginner model to get them into automated sheet metal processing and those that don’t want to integrate their machines into fully automated productions flows.
Now, as the first supplier ever, TRUMPF will be introducing at EuroBLECH 2006 a completely new technology for punching machines – starting with the TC 1000 R: it’s called “roller deburring”. Behind this technological innovation, whose patent is pending, is hidden a new feature that is the first of its kind in this form worldwide and with which TRUMPF plans to equip further punching machines. The principle of the new feature: A special tool forms the burr into a bevel. Thus, burr-free edges are formed for the user. No longer having to perform manual deburring not only reduces the run-time, but it also makes processing more cost-effective. A lack of burrs reduces the risk of injury. This innovative deburring process is ideal for all metallic materials, such as steel, stainless steel, aluminum in sheet thicknesses of 0.8 to 2.5 millimeters. Speed is the clincher for any user: With „roll deburring," the machine can work at a maximum axis speed. Besides the technological advantages, the TC 1000 R lays on additional plus points.
With the introduction of the machine, a new software component makes programming easier, from creating the drawing, to manual sheet layout, to processing. This applies to all simple components which account for 80 percent of all punched parts, according to a worldwide survey of TRUMPF customers. More complex components are programmed using ToPs 300 basic. A perfectly customized version based on the proven TRUMPF punching software ToPs 300. Both ToPs 300 basic as well as the software component for simple programming are included in the machine's standard scope of delivery. The background of the enhanced software was the demand for an easy-to-learn program for which the user needed no previous knowledge. The idea is for customers to get their hands on a finished metal part quickly. Now they can intuitively program the software using the touch screen or keyboard on the machine control panel.
All current TRUMPF punching tool technologies can be used on the TRUMATIC 1000 ROTATION. At 600 strokes per minute, the Multishear can be used for excellent edging work, as well as the Multibend for bending work and Multitool, in which up to ten different punches can be integrated. Other examples are the particularly fast-working beading dies for cutting, stepping and adding beads. Also included are tools for extrusions, threads and formings. By using Multitool, the machine’s linear magazine can take up to 150 tools. This tool enables the TRUMATIC 1000 ROTATION to shape any sheet into the desired form. Furthermore, it can inscribe at 1300 strokes per minute.
One additional feature: The single tool adapter in the punching head rotates. This allows all tools to rotate 360 degrees smoothly. This feature means a minimized number of tools and, subsequently, reduced setup costs as well as a higher processing speed.
The target group for the TRUMATIC 1000 ROTATION are mainly small-sized sheet metal processing companies, companies that are looking for a beginner model to get them into automated sheet metal processing and those that don’t want to integrate their machines into fully automated productions flows.